Quiz #3, ENCH482/ENCH648B, Fall 2007


Instruction

You may use one 8.5x11 sheet of notes, but nothing else (no calculators, laptop computers, etc). Any act of academic dishonesty will not be tolerated.
  1. (20 pts.) Briefly describe/contrast the following concepts/terms.

    1. Stoichiometric Coefficients & Yield Coefficients

      Solution:

         Stoichiometric Coefficients: relate relative molar quantities of different chemical species in a reaction
         Yield Coefficients: same as above (but commonly expressed in relative mass quantities, rather than molar quantities)
      

    2. Major Phases in Batch Fermentation

      Solution:

      Lag, exponential, deceleration, stationary, and death/decline phases

    3. Primary & Secondary Metabolites

      Solution:

         Primary Metabolites:   Cell growth related products;
                                rate of formation is proportional to μ*x
         Secondary Metabolites: Non-growth related products;
                                rate of formation is proportional to x.
      

    4. Unsegregated and Segregated Model

      Solution:

         Unsegregated Models: Cells are all considered to respond in a homogeneous manner
         Segregated Models:   Cells are divided into different subgroups, each responding differently to environment
                              (e.g., different specific growth rate, etc.)
      

  2. (35 pts.) Stoichiometry. In single cell protein production for food, cells grow in a batch fermentor where the main carbon source is glucose (C6H12O6) and the nitrogen source is ammonium sulfate ((NH4)2SO4). Cell biomass is the main product, and lab analysis shows cell composition to be C6H10O3N.

    1. This process is aerobic, meaning oxygen (O2) is consumed and carbon dioxide (CO2) is also produced in the process. Water is always around and needs to be considered in stoichiometry. We can treat this biological conversion process as one chemical reaction. Complete the following reaction stoichiometry equation.
        Reaction Stoichiometry:
          a C6H12O6 (glucose) + ... --------->  C6H10NO3 (yeast) + ...
      

      Solution:

      Any one of the chemical species can act as the basis. Here we assign unity to biomass (yeast).

        Reaction Stoichiometry:
          a C6H12O6 + b O2 + c NH3 --------->  C6H10NO3 + d H2O + e CO2
            (glucose)                          (yeast)
      

    2. (10 pts.) Set up elemental balance equations needed to find the stoichiometric coefficients that appear in Part a) above. How many independent equations do you have? Which are the unknowns to solve for? Are there too many equations, too few equations, or just the right number of equations? (In the interest of time, you do not need to solve them.)

      Solution:

        Elemental Balance:
            Glucose Oxygen ammonia  biomass water   CO2
          ----------------------------------------------
          C:   6*a                =     6          + 1*e     ... eqn(1)
          H:  12*a         + 3*c  =    10  + 2*d             ... eqn(2)
          N:                 1*c  =     1                    ... eqn(3)
          O:   6*a  + 2*b         =     3  + 1*d   + 2*e     ... eqn(4)
      
        We have four equations (eqns (1)-(4))
          --> Cannot solve for the 5 stoichiometric coefficients (a, b, c, d, e).
                 Need one more equation from some sort of measurements.
      

    3. With no acidic nor basic product formation, does the fermentor become acidic with time? (Choose one from below.) Briefly, why?
        |Acidic|Neutral|Basic|Acidic then basic|Basic then acidic|No predictable pattern|
      

      Solution:

      As cells take up ammonia (NH3), sulfuric acid is left behind in the broth.

        (NH4)2SO4 --> 2NH3 + H2SO4
      
      The broth becomes increasingly acidic in the absence of pH control. Had the nitrogen source been nitrate, the opposite would be true. Note that only ammonia NH3 is taken up. Had ammonium ion NH4+ been taken up, the cells will quickly become positively charged, which does not happen in practice.

    4. To maintain pH control, we add acid or base. If we monitor acid/base addition, can this information contribute toward the stoichiometry problem in Part b)? Briefly explain.

      Solution:

      We add NH4OH to counterbalance pH shift due to NH3 consumption. Thus, by following NH4OH addition in pH control, we measure NH3 uptake rate (NUR). Combined with another measurement (say CER), we have an additional equation needed to solve the stoichiometry.

        measurements:  CER/NUR=e/c                   ... eqn(5)
        We have five equations (eqns (1)-(5))
          --> Solve for the 5 stoichiometric coefficients (a, b, c, d, e).
      

    5. Can measurements on carbon dioxide evolution rate (CER) and oxygen uptake rate (OUR) contribute toward the stoichiometry problem in Part b)? Briefly explain.

      Solution: RQ measurements: RQ=CER/OUR=e/a ... eqn(5) We have five equations (eqns (1)-(5)) --> Solve for the 5 stoichiometric coefficients (a, b, c, d, e).

    6. Set up the equation(s) needed to estimate cell concentration at various points in time from oxygen uptake rate (OUR) and carbon dioxide evolution rate (CER) measurements in a batch bioreactor.
          t    OUR   CER    x
        (min)  (g/L-min)  (g/L)
        -----------------------
          0     :     :     1
          1     :     :     ?
          2     :     :     ?
          3     :     :     ?
          :     :     :     ?
      

      Solution:

      First, material balance coupled with the RQ measurements gives the stoichiometry coefficients, which are closely related to yield coefficients. Secondly, from the yield coefficients, we can numerically integrate the rate expression (say with the Euler's Method) to find biomass concentration x.

        Finally, integrate the rate expression given OUR in mole oxygen per time per fermentor volume.
          dx/dt=OUR(t)*b(t)*MWyeast
          Approximate dx/dt numerically as:  dx/dt=(xi+1-xi)/(ti+1-ti)
          xi+1=xi+OUR(ti)/b(ti)*MWyeast*(ti+1-ti)
      
        We can also go through yield coefficients:
          Species          Formula    MW
          -------------------------------
          Glucose          C6H12O6    180
          Yeast            C6H10NO3   144
          Ammonium Sulfate (NH4)2SO4  132
      
          glucose-to-biomass yield: Yx=MWyeast/a/MWglucose=144/180/a
          oxygen-to-biomass yield: YO=MWyeast/b/MWoxygen=144/32/b
           :
          (Similarly, calculate other yield coefficients.)
      
        Finally, integrate the rate expression.
          dx/dt=OUR(t)*MWoxygen*YO(t)
          xi+1=xi+OUR(ti)*MWoxygen*YO*(ti+1-ti)
      

  3. (45 pts.) Bioreactor Dynamics. Continue with single cell protein production. Cell growth is given by a general function μ(x,s), where x is the biomass concentration and s is the rate-limiting substrate concentration

    1. For a batch bioreactor, derive the dynamic equations for biomass and substrate.

      Solution:

      When μ is a function of all variables (μ=μ(x,s)), we must integrate the coupled set of ODEs simultaneously.

         Biomass:    dx/dt = μ*x (plus endogenous decay term -mx*x or other applicable terms)
         Substrate:  ds/dt = - μ*x/Yx (plus maintenance term -ms*x or other applicable terms)
         Initial conditions: x(0), s(0)
      

    2. Give physical unit for each of the variables that appear in Part a) above.

      Solution:

         x, s [=] g/L
         t    [=] hr
         μ    [=] hr-1
         Y    [=] g cell/g substrate
      

    3. Give an example of the expression μ when too much substrate is inhibitory to cell growth. Repeat when too much cell crowding becomes inhibitory.

      Solution:

      Many forms exist. One empirical way is to include a substrate or biomass term in the denominator.

         Substrate inhibition:  μ = μm*s/(K+s+Ki*s2)  ... Andrew's model of substrate inhibition
                                μ = μm*s/(K+s)/(Ki+s)
         Biomass inhibition:    μ = μm*s/(K+s+Kx*x)
                                μ = μm*s/(K+s)/(Kx+x)
                                μ = μm*s/(K*x+s)  ... Contois model of cell inhibition
      

    4. Repeat Part a) for a continuous stirred tank bioreactor (CSTR).

      Solution:

      Same as in batch, but add the transport terms due to feed (D*sf) and out-flow (-D*s). Usually, there is no x in the feed; xf=0.

         Biomass:    dx/dt = D*(xf-x) + μ*x
         Substrate:  ds/dt = D*(sf-s) - μ*x/Y
         Initial conditions: x(0), s(0)
         where       D = F/V
      

    5. Find all the steady-state(s) in CSTR, Part d) above. How many steady-states exist? Do you expect them to be attainable/stable?

      Solution:

      Steady-state means no change with time, i.e. d?/dt=0.

         Biomass:    dx/dt = 0 = D*(xf-x) + μ*x
         Substrate:  ds/dt = 0 = D*(sf-s) - μ*x/Y
         Steady states are:
           washout steady-state (stable if D>μ)
             x=0 & s=sf
           non-washout steady-state
             μ(x,s)=D
             sf-s=x/Y(x,s)
             (Solve the above two equations for two unknowns x & s.; multiple solutions may exist.)
             Stability: examine eigenvalues arising from linearlized stability analysis around the steady-states.
      

    6. Identify the operating parameters in Part d) above. Set up the equation(s) to find an optimal flow rate. (Remember, cell biomass is the product we are after.)

      Solution:

      Operating parameters: D=F/V & sf.

         maximize profit = D*x - α*D*sf
         where α is the price of substrate relative to cell biomass
         Solution to d(profit)/dD = 0 gives D that yields maximum profit.
      

    7. Which of the following mode(s) of operation would you consider, given that cell biomass is the product we are after?
         |Batch|Fed-Batch|CSTR|
      

      Solution:

      CSTR gives a higher cell productivity than batch or fed-batch.

    8. Would you consider cell recycle? Briefly why?

      Solution:

      Yes, cell recycle allows operation at higher cell concentration, higher dilution rate, and higher cell productivity.

    9. Would you consider cell immobilization? Briefly why?

      Solution:

      No, cell immobilization is suitable for non-growth related products. Cell biomass is a product directly related to cell growth.


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Biochemical Engineering -- Quiz #3
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